Wednesday, October 15, 2008

WEB PRESS

Offset printing


Offset printing is a commonly used printing technique where the inked image is transferred (or "offset") from a plate to a rubber blanket, then to the printing surface. When used in combination with the lithographic process, which is based on the repulsion of oil and water, the offset technique employs a flat (planographic) image carrier on which the image to be printed obtains ink from ink rollers, while the non-printing area attracts a water-based film (called "fountain solution"), keeping the non-printing areas ink-free.

Ira Washington Rubel invented the first offset printing press in 1903.[1]


Offset printing advantages

Advantages of offset printing compared to other printing methods include:

* Consistent high image quality. Offset printing produces sharp and clean images and type more easily than letterpress printing because the rubber blanket conforms to the texture of the printing surface.
* Quick and easy production of printing plates.
* Longer printing plate life than on direct litho presses because there is no direct contact between the plate and the printing surface. Properly developed plates running in conjunction with optimized inks and fountain solution may exceed run lengths of a million impressions.
* The more you print, the less you pay per page, because most of the price goes into the preparation undergone before the first sheet of paper is printing and ready for distribution. Any additional paper print will only cost the client paper price (and ink), which is very minimal.
Offset printing disadvantages

Disadvantages of offset printing compared to other printing methods include:

* Slightly inferior image quality compared to rotogravure or photogravure printing.
* Propensity for anodized aluminum printing plates to become sensitive (due to chemical oxidation) and print in non-image/background areas when developed plates are not cared for properly.

Photo offset


The most common kind of offset printing is derived from the photo offset process, which involves using light-sensitive chemicals and photographic techniques to transfer images and type from original materials to printing plates.

In current use, original materials may be an actual photographic print and typeset text. However, it is more common — with the prevalence of computers and digital images — that the source material exists only as data in a digital publishing system.

Offset litho printing on to a web (reel) of paper is commonly used for printing of newspapers and magazines for high speed production.

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